Product Description
- High-Quality Material: Dive into durability with our exquisite helical gear, forged from premium-quality, robust iron. Built to thrive in a multitude of industrial settings, from bustling building material shops to dynamic workshops and ambitious construction works, our gear promises long-lasting reliability and superior performance.
- Standard Production: Our gear stands out with its standard model number and precision hobbing processing, meticulously crafted to meet and exceed industry benchmarks. It ensures effortless compatibility and smooth integration with existing machinery systems, paving the way for efficiency and innovation.
- Comprehensive Warranty: While the overall warranty might be missing, rest assured with a generous warranty exceeding 5 years on core components. This assurance offers our esteemed customers a tranquil experience and confidence in the enduring quality of our product.
- Quality Assurance: With our commitment to excellence, we deliver an outstanding professional test report derived from state-of-the-art imported testing machines, complemented by an online video-inspection service. This guarantees the impeccable quality and performance of our products, instilling unwavering trust in every purchase.
- Reasonable Pricing: Since its introduction in 1995, this pioneering product offers an appealing blend of competitive pricing and superior quality. Our helical and spur gears, along with gear shafts, present an irresistible opportunity for businesses seeking optimization. It stands as a testament to our dedication to providing reliable, cost-effective solutions for our valued clientele.
| Capabilities of Gears/ Gear shafts |
Internal Gears |
External Gears |
| Max O.D. |
15-300 mm |
| Module |
M0.8-6 |
| DIN Class Level |
DIN class level range 4-7 |
| Tooth Finish |
Ra 0.4-1.6 |
| Max Helix Angle |
0-45° |
| Heat treatment |
High Frequency Quenching,Hardening and Tempering,Carburizing,etc |
| Manufactured method |
Hobbing, Milling, Drilling, Shaving, Grinding |
| Surface treatment |
Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating |
Our capability
| CNC turning parts |
Length |
0.5 meter max |
| Diameter |
0.4 meter max |
| Height |
0.3 meter max |
| CNC Hobbing parts |
Diameter |
0.35 meter max |
| Length |
0.5 meter max |
| Width |
0.4 meter max |
| Height |
0.4 meter max |
| Groove/Slot |
Width |
0.1 millimeter min |
| Depth |
5 millimeter max |
| Bore hole |
Diameter |
5 millimeter min |
| Depth |
500 millimeter max |
| Geometric tolenrance |
Straightness |
0.01 millimeter min |
| Flatness |
0.01 millimeter min |
| Roundness |
0.002 millimeter min |
| Cylindricity |
0.002 millimeter min |
| Profile of a line |
0.002 millimeter min |
| Profile of surface |
0.003 millimeter min |
| Angularity |
0.01 millimeter min |
| Perpendicularity |
0.003 millimeter min |
| Parallelism |
0.003 millimeter min |
| Position |
0.02 millimeter min |
| Concentricity |
0.002 millimeter min |
| Symmetry |
0.003 millimeter min |
| Circular runout |
0.002 millimeter min |
| Total runout |
0.003 millimeter min |
| General tolenrance |
0.002mm min. from CNC |
| Surface roughness |
based on customer's requirements. |
Detailed Photos
About gears
1. Spur Gear
Spur Gears: Known for their simplicity, these gears feature a cylinder or disk with teeth that radiate outward, embodying the quintessential gear design.
2. Helical Gear
Helical Gears: Distinguished by teeth inclined at an angle, these gears offer a refined twist to the classic spur gear, enabling smoother and quieter operation.
3. Worm Gear
Worm Gears: This unique configuration, featuring a screw-like cut on the worm, partners with a worm wheel to transmit power across non-intersecting shafts at right angles, facilitating versatile mechanical applications.
4. Herringbone Gear
Herringbone Gears: Reminiscent of double helical gears but more compact, these gears eliminate space between the helical faces, offering a seamless and efficient power transmission.
5. Hypoid Gear
Hypoid Gears: Bearing a resemblance to spiral bevel gears, hypoid gears excel in non-intersecting shafts, operating seamlessly at 90-degree angles, making them an automotive industry favorite.
6. Internal Gear
Internal Gears: Known as ring gears, these gears are ingeniously crafted with teeth on the inner surface of a cylinder or cone, expanding their utility across various applications.
7. Planetary Gear
Planetary Gears: This ingenious gear train system features two gears, with one's center revolving around the other, showcasing a sophisticated gear reduction assembly that enhances mechanical efficiency.
Packaging & Shipping
Company Profile
FAQ
1. Are you a manufacturer or a trading company?We are a factory located in zhejiang, China, with 20 years of rich experience,
covering more than 10000 square meters. Complete facilities, including 3D quality inspection equipment, Mes system and 100 machines. If necessary, we can provide you with material certificates, sample quality inspection and other reports.
2. How to get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...), including delivery date, materials, quality, quantity, surface treatment and other information.
3. Can I get a quotation without drawings?
Can your engineering team draw for my creativity? Of course, we are also glad to receive your samples, pictures or detailed size drafts for accurate quotation.
4. Can you provide samples before mass production?
Of course, the sample fee is necessary. If possible, it will be returned during mass production.
5. What is the delivery date?
Generally, the sample lasts for 1-2 weeks and the batch production lasts for 3-4 weeks.
6. How do you control quality?
(1) Material Inspection - Check material surfaces and approximate dimensions.
(2) First inspection of production - ensure
critical dimensions in mass production.
(3) Sampling inspection - check the quality before delivery to the warehouse.
(4) Preshipment inspection - 100% inspection by QC assistant before shipment.
7. After sales service team
If you have any problems after receiving the product, you can provide feedback through voice call, video conference, email, etc. within one month. Our team will provide you with solutions within a week.
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